How to Refill a Vaporesso Device
Jessica Tyson
11/04/2025 • 5 min readFor vapers who choose refillable devices — a common preference among those looking for greater control and value out of their vape — the need for a refill is an inevitable part of the experience.
We’ve explored the general intricacies of refilling various vape devices, including pods, tanks, and pens in a previous article, but today, we're turning our attention to a specific and highly regarded brand: Vaporesso, and in particular, their immensely popular XROS series of pod vapes.
The Vaporesso XROS series has earned its place as a top-tier pod system in the market, celebrated for its elegant design, intuitive usability, and consistently excellent flavour production. Being able to properly refill your XROS device is vital for preventing leaks and prolonging the lifespan of your pods.
In this article, we’ll run through the process of refilling a Vaporesso XROS pod, providing a clear, step-by-step guide to keep your device performing at its best.
Understanding Vaporesso’s XROS Pods
The XROS series pods feature a top-filling clamshell design, which makes refilling quick and mess-free. This mechanism allows users to refill the pod without removing it from the device, reducing the risk of leaks and spills. Some other features of the pods include:
- COREX 2.0 heating technology: Features an upgraded morph-mesh coil structure optimised for temperature matching and faster heating, delivering a taste with up to 30% more aroma.
- Upgraded cumulus cotton: A fluffier cotton design with microfibres ensures efficient e-liquid absorption, preventing dry hits and extending pod lifespan, also by up to 30%.
- Leak-resistant SSS technology: This innovative technology is designed to effectively minimise leaks and the build-up of condensation within the pod through a comprehensive sealing structure.
- PCTG material: The pod is constructed from eco-friendly PCTG plastic, contributing to a quadruple leak-proof design.
- Transparent pod design: Allows easy monitoring of e-liquid levels, helping to prevent those dreaded dry hits.
These features collectively contribute to the XROS series' reputation for excellent flavour, ease of use, and reliable performance.
Preparing to Refill Your Vaporesso XROS Device
Before you begin refilling your Vaporesso XROS pod, it's helpful to have a few items ready. You'll need your e-liquid, and for optimal performance with the XROS series, a 50/50 PG/VG ratio is generally recommended, but you can use either nic salts or freebase. It's also wise to keep a paper towel or tissue readily accessible to quickly address any accidental e-liquid spills. Additionally, a cotton swab can be useful for gently cleaning around the pod's fill port or the device's contacts if any residue accumulates.
It’s also important to bear a few safety considerations in mind, both before and after filling your e-liquid. Before you begin, remember to take care to avoid overfilling the pod. Exceeding the maximum fill line can lead to leaks and may also cause unpleasant spitback, where hot droplets of e-liquid are drawn up during inhalation.
After refilling, always ensure that all e-liquids are stored in secure locations where they are completely out of reach of children and pets, as accidental ingestion can be harmful and poses a significant risk. Locking them away can help preserve the flavour profile and overall quality of your e-liquids, too, as direct sunlight and extreme temperature fluctuations can degrade the nicotine and flavourings over time.
Step-by-Step Guide to Refilling a Vaporesso XROS Pod
Following these simple steps will ensure a successful refill and help you get back to enjoying your Vaporesso XROS:
- Flip open the top-fill cap by pushing on one side with your thumb. You may need to apply firm pressure, as it is designed to be secure.
- Locate the refill port (avoid the central airflow hole, as filling this will flood the coil and cause leaks).
- Insert the e-liquid nozzle into the designated port, tilting the bottle slightly to ensure smooth filling and avoid air pockets.
- Fill up to the max line, leaving a small air gap to prevent leaks and pressure buildup.
- Close the top cap securely by pressing down firmly until it clicks into place. Wipe off any excess liquid from the pod exterior.
- Let the pod sit for 5 minutes before vaping to allow the coil to saturate properly. This helps prevent dry hits and extends coil lifespan.
- Enjoy your vape! Take a few gentle puffs first to ensure the coil is properly primed.
Considerations After Refilling
Vaporesso XROS pods generally offer a lifespan of one to two weeks, though this can be influenced by several factors. The type of e-liquid you use plays a role, with sweeter formulations known to potentially shorten pod life due to coil gunk buildup. Your individual vaping habits, particularly how often you vape, will also impact longevity, and as previously mentioned, failing to properly prime your coils can also reduce their lifespan.
A persistent burnt taste, even when the pod is adequately filled with e-liquid, is a clear indicator that the coil is worn out. Similarly, if your device starts producing significantly less vapour than usual, the coil may no longer be heating efficiently. Finally, if you experience consistent leaking from the pod or hear a gurgling sound during inhalation, these can also signal that the pod is nearing the end of its lifespan.
By being mindful of these indicators, you can ensure a consistently satisfying experience and recognise when it's time to replace your XROS pod.
Keeping Your Vaporesso XROS Flowing
Vaporesso has designed the XROS with user convenience in mind, ensuring the refilling process is as easy as possible. With this in mind, as long as you follow the advice in this article, we’re sure you’ll be just fine.
With the right e-liquid and a little attention to maintenance, your Vaporesso XROS will continue to deliver the satisfying vape you've come to expect.
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